1045 Precision Ground Shaft (ASTM A108)
A 1045 Precision Ground Shaft is a high-quality, medium-carbon steel round bar known for its combination of moderate strength, good machinability, and superior dimensional accuracy.
The common industry term for this product is 1045 TGP (Turned, Ground, & Polished).
Composition
1045 is a carbon steel (the "10" series) with approximately 0.45 carbon content. This medium-carbon content gives it greater strength and hardness than lower-carbon steels like 1018.
Properties
It offers a good balance of strength and toughness suitable for general-purpose mechanical components. It responds well to heat treatment (like induction hardening) to achieve a hard, wear-resistant surface if required.
The finish is the key feature, ensuring high precision and straightness.
- Process: The bars are typically turned, ground, and polished.
- Dimensional Accuracy: This process delivers very tight diameter tolerances and exceptional straightness. Tolerances are always on the minus side.
- Surface Finish: The polishing results in an extremely smooth surface (low RMS value), which is crucial for reducing friction and wear when the shaft is used with bushings, or seals.
1045 Precision Ground Shafting is the most common choice for general industrial shafting because it balances performance, machinability, and cost.
- Rotating Components: Motor shafts, hydraulic piston rods, pump shafts, and conveyor rolls.
- Machinery Parts: Axles, spindles, gears, bolts, and studs.
- High-Speed Needs: The high degree of straightness is particularly important for high-speed applications to prevent vibration and ensure a long life for mating parts.
TG&P SIZE TOLERANCE
| 1-1/2” & under | +0.000” -0.001” |
| Over 1-1/2” – Under 2-1/2” | +0.000” -0.0015” |
| 2-1/2” – 3” | +0.000” -0.002” |
| Over 3” – 4” | +0.000” -0.003” |
| Over 4” – 6” | +0.000” -0.006” |
1045 vs. 4140 Precision Ground Shafts
| Feature | 1045 Precision Ground | 4140 QT Precision Ground |
|---|---|---|
| Material Type | Medium Carbon Steel | Low-Alloy Steel (Chromium-Molybdenum) |
| Strength & Hardness | Moderate. Good for general use. | Superior. Much higher tensile and yield strength. |
| Heat Treatment | Responds well to surface hardening (like induction hardening) for wear resistance. | Excellent response to through hardening (Quench & Temper) for core strength. |
| Machinability | Easier and more cost-effective to machine. | More difficult to machine due to higher hardness. |
| Cost | Lower and more budget friendly. | Higher due to alloying elements and heat treatment. |
| Best For | General-purpose shafting, moderate loads, and parts requiring ease of machining. | High-stress, heavy-duty, critical components (crankshafts, high-torque axles). |
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